Quality Control in Socket Production (Part 3)
Pubdate: October 7th 2025 Preview: 0
2.3 Product assembly quality control
Product assembly is also a very critical production process, including module assembly, welding after the assembly is completed, the finished product is inspected and then packaged and inspected.
After passing the test, it can be shipped out of the factory.
During assembly, PQC must conduct inspections in strict accordance with the requirements.
The assembly of the plug sleeve is very important. Wear gloves or finger cots when assembling.
Install in place, without deformation, without shaking, and install the left and right handles correctly.
During the installation process, other parts should not be damaged or displaced; when installing the silver point parts, please pay attention to be careful to prevent the components from being burned when soldering, and control the soldering iron temperature; pay attention to safety when welding. When there are many wires to be welded, two when working with others, be sure to avoid the soldering iron touching your hands, use tooling.
It is a better measure to use soldering tin instead of manual work; solder should be used in moderation and the solder joints should be round, firmly welded, pay attention to the neutral wire, live wire, and ground wire not to weld incorrectly; welding when there is a USB module, the wires should be fixed or tightened to the wire terminals, and soldering alone cannot ensure that the wire is fixed in place. It is recommended to use a soldering iron that is economical and simple to operate.
convenient hook welding method. After the buttons and switches are assembled, confirm that they are effective and operate smoothly.
There is no sticking phenomenon. The conductive tape, module and circuit board should be installed in place when assembled. Positioning posts or positioning holes to prevent the neutral and live wires from being conductive.
A very critical safety performance indicator on the structure, it must be manually checked after installation.
Ensure that the component can automatically rebound so that the finished product can automatically cover the socket.
After sealing, make sure there is no gap between the upper and lower covers, and no height difference.
When installing, make sure the power cord is locked into the buckle of the cover and is firmly in place.
Product assembly is also a very critical production process, including module assembly, welding after the assembly is completed, the finished product is inspected and then packaged and inspected.
After passing the test, it can be shipped out of the factory.
During assembly, PQC must conduct inspections in strict accordance with the requirements.
The assembly of the plug sleeve is very important. Wear gloves or finger cots when assembling.
Install in place, without deformation, without shaking, and install the left and right handles correctly.
During the installation process, other parts should not be damaged or displaced; when installing the silver point parts, please pay attention to be careful to prevent the components from being burned when soldering, and control the soldering iron temperature; pay attention to safety when welding. When there are many wires to be welded, two when working with others, be sure to avoid the soldering iron touching your hands, use tooling.
It is a better measure to use soldering tin instead of manual work; solder should be used in moderation and the solder joints should be round, firmly welded, pay attention to the neutral wire, live wire, and ground wire not to weld incorrectly; welding when there is a USB module, the wires should be fixed or tightened to the wire terminals, and soldering alone cannot ensure that the wire is fixed in place. It is recommended to use a soldering iron that is economical and simple to operate.
convenient hook welding method. After the buttons and switches are assembled, confirm that they are effective and operate smoothly.
There is no sticking phenomenon. The conductive tape, module and circuit board should be installed in place when assembled. Positioning posts or positioning holes to prevent the neutral and live wires from being conductive.
A very critical safety performance indicator on the structure, it must be manually checked after installation.
Ensure that the component can automatically rebound so that the finished product can automatically cover the socket.
After sealing, make sure there is no gap between the upper and lower covers, and no height difference.
When installing, make sure the power cord is locked into the buckle of the cover and is firmly in place.
